UP 252
The advantage of the device is a proven concept based on years of experience.
The carousel type of the machine with a ten-position rotary table with a height-adjustable and driven drum cam from the main shaft. Machine is equiped in the standard with the tube orientation unit according to the printing label, the presence of the tube and the two-position three-way rotary slide with pneumatic drive. Furthermore, it is a single-acting volumetric pump with a pneumatic drive and a cylindroconic funnel for the product. The movement of the filling needle is realized by means of a disk cam and allows filling from the bottom of the tube. The funnel can be fitted with a cover lid with an ultrasonic level sensor. Other options include the stirrer of the product in the funnel or the machine can also be supplied for two components filling process.
Loading tubes into machine:
– a fully automatic process from the stack
Filling needle variants:
a) pneumatically closed plug
b) with a blow of “hair”
c) with aspiration drops
Hot Air Heater:
– fitted with replaceable elements according to tube diameter and welding shape
Labeling of batch and data on products:
– 9-to-14-digit code, can be also on both sides of the tube
– positioning in the jaws of the closure head
– the jaws of the pneumatic cap and the punches with the codes are interchangeable
The principle of cutting tubing ends:
– special scissors used
– the possibility of welding a tubing with a shaped end
– Optionally, the tube hinge eye can be pierced
Moving finished products:
– fully automatic, mechanical drive
Optional machine variants:
– to fill the two components together
Used materials:
– stainless steel AISI 304 (316L), PTFE (FPM, EPDM)
– pneumatic elements SMC
Control system and diagnostics
– Allen Bradley with self-diagnosis
– tracking production history and error messages
– control using a color touch-screen terminal
| Production Output | 3000 tubes / hour (depending on tube size and filled dose) |
| Tube diameter range | 13 - 50 mm |
| Tube length range | 50 - 220 mm (without closure) |
| Filling volume | I. 5-50 ml continuously setting II. 20 - 155 ml continuously setting III. 50 - 330 ml continuously setting |
| Volume of filling funnel | 32 l |
| Electrical system | 400/230 V, 50 Hz |
| Power consumption | 3,2 kW |
| Pneumatic components | SMC |
| Air pressure | 5-6 bar |
| Air consumption | up to 8.5 m3 / hour |
| Machine dimensions | length: 2 000 mm width: 1 300 mm height: 1 900 mm |
| Hmotnost stroje | 980 kg |
| Control system | Allen Bradley |